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What material is the cosmetic box made of?

Hangzhou Lecos Packaging Co.,Ltd | Updated: May 25, 2018

Cosmetics packaging materials are divided into main containers and auxiliary materials.

Main containers are usually: plastic bottles, glass bottles, hoses, vacuum bottles. Auxiliary materials are usually: color box, box, box

I. plastic bottle

1. The material of plastic bottles is usually PP, PE, K, AS, ABS, acrylic, PET, etc.

2. The cream bottle, bottle cap, bottle stopper, gasket, pump head and dustproof cover are usually used for injection molding of thick cosmetic container walls; PET blow bottle for two - step molding, tube embryo for injection, finished product packaging for blow bottle. Other such as the container wall thinner emulsion bottles, washing bottles for blowing bottles.

3, PET material for environmental protection, high barrier property, qualitative light, no broken properties, chemical resistance, transparency is extremely strong, can make magnetic bead light, color, white, transparent, widely used in hold gels water. The bottle mouth is generally of the standard sizes of # 16, # 18, # 22, # 24, which can be used with the pump head.

4, acrylic material for plastic bottle, chemical resistance is poorer, generally cannot directly paste, need to match the tank, filling not too full, prevent the paste into the bladder and acrylic bottle, lest produce cracks, transport packaging of the demand is higher, because of the cut after look particularly evident, high permeability, sensory on wall thickness, but the price is quite expensive.

5. AS and ABS: AS has better transparency than ABS and better toughness.

6, mold development costs: bottle blowing mold for 1500 yuan, 4000 yuan, injection mold for 8000 yuan, 20000 yuan, the mould with stainless steel material more expensive than alloy material, but durable, die a few at a time, see the demand of production, such as production is bigger, can choose one out of four or six of the mould, the client may decide.

7, 3000-10000 order is commonly, can decide the color, usually do primary grinding and magnetic white is given priority to, or effect of pearl powder, bottle and cover with the same quality of the mother, but sometimes due to the bottle and cover with the material of different, show some of the color difference.

8. Silk-screen printing ink and UV ink, UV ink effect is better, there is gloss and three-dimensional sense, in the production of the first printing plate to confirm the color, in different materials of the screen printing effect will be different.

9, bronzing, hot silver, such as processing and printing gold powder, silver powder effect on distinguishing, hard material and smooth surface is suitable to bronzing, hot silver, soft surface decoration effect is not good, easy to fall off, hot stamping silver gloss printing golden silver.

10. Silk-screen film shall be Yin film, and the effect of picture and text shall be black, and the background color shall be transparent, bronzing gold and silver stamping process shall be Yang film, and the effect of picture and text shall be transparent, and the background color shall be black. The text and patterns should not be too small or too small, or they will not be printed.

11. Generally, the bottle cap is equipped with an inner gasket, a pull cover and an inner plug, and very few are equipped with a small spoon or dropper, which is mainly for consideration of its sealing and convenience of use.

12, the production cycle is relatively modest, which is about 15 days period, screen printing cylindrical bottle 1-color design calculation, flat or special-shaped bottles according to double color or multicolor calculation, usually charge for screen printing screen fee or jig fee for the first time, screen printing unit price is 0.08 yuan/color to 0.1 yuan/color, screen 100 yuan - 200 yuan /, about 50 yuan/a fixture.

Ii. Glass bottle

1. The glass bottle is mainly used for cosmetics, including: skin care products (creams, lotions), perfumes, essential oils and nail polish, with a small capacity, and a capacity greater than 200ml is rarely used for cosmetics.

2. The glass bottle is also divided into wide-mouthed bottle and narrow-mouthed bottle. The solid paste body is generally made of wide-mouthed bottle. Emulsion or water-based paste narrow mouth bottle, is commonly used in appropriate with the pump head, attention should be paid to prevent spring and ball rust, now most of the pump head with glass beads, ingredients usually take test for test, such as stuffed with LIDS, with holes in the plug, water emulsion is thicker with big hole plug.

3, glass material is relatively consistent, modelling is more, the processing technology, rich and diversification cap collocation, common bottle shape is cylindrical, elliptic, flat look, prismatic, conical, manufacturers often develop series of bottle shape. The process of bottle body has spraying, transparent, grinding, translucent color, silk printing, bronzing, silver ironing and so on.

4, screen printing, glass screen printing usually has two kinds, one kind is high temperature ink screen printing, its characteristic is not easy discoloration, colour and lustre is heavy dumb, it is difficult for purple color mixing effect, the other is a low-temperature printing ink printing, colour and lustre is colourful, higher requirements for printing ink, otherwise easy to fall off, and should pay attention to in the bottle disinfection.

5, the effect of spraying generally want to plus 0.5 yuan, 1.1 yuan/a, depending on the area and toning difficulty, screen printing is 0.1 yuan/color, cylindrical bottle can be monochrome, special-shaped bottle according to double color or multicolor calculation, bronzing hot silver 0.4 yuan/money.

6, glass bottles, such as belong to the manual mold production, capacity will appear a little deviation, when selecting test should be done and the capacity of the labeled correctly, such as automatic production line is relatively uniform, but shipments require large, relatively long cycle, capacity is relatively stable.

7, glass thickness will be easy to cause damage, or in cold conditions are easily break contents should be filled in the test capacity, reasonable application paper hug and single separated on transportation, on the product should be equipped with color box, and inside of the box can take to prevent vibration.

8. The bottle shape commonly used in glass bottles is usually in stock, such as fine oil bottles, ordinary transparent or frosted bottles. Glass bottle production cycle is long, fast requires 20 days, some coordination &liaision instead to 45 days, and the general order for 5000 to 10000, the smaller the bottle to do the quantity, the greater the cycle and the minimum quantity will be affected by the peak season and off-season.

9. Mold opening fee: the manual mold is around 2500 yuan, and the automatic mold is generally around 4000 yuan, and the price of one out of four or one out of eight is about 16,000 yuan -- 32,000 yuan, depending on the manufacturer's conditions.

10. The technology of bottle cap can be used for electrochemical aluminum engraving, bronzing edge, etching line, with matte color and bright color, with gasket and inner cover, it is best to use pressure sensitive film to enhance the sealing effect.

11. The refined oil bottle is usually made of tea or colored and colored abrasive, which can avoid light. The cover is provided with a safety ring and can be matched with an inner plug or dropper. Perfume bottle is usually equipped with a delicate spray pump head or plastic cover.

Three, hose

1. The hose is divided into single-layer, double-layer and five-layer hoses, which are different in terms of pressure prevention, penetration prevention and hand sensation. For example, the five-layer hose is composed of outer layer, inner layer and two adhesive layers, and there are other barrier layers. Features: excellent gas barrier property, can effectively prevent the infiltration of oxygen and odor gas, and at the same time prevent the exudation of flavor and effective components.

2, double tube is relatively common, belongs to the medium can also be single, hose diameter 60 # # 13 - a variety of caliber, elected a certain diameter of the hose, the capacity of different characteristics in different length, capacity of 3 ml - 360 ml can be adjustable, in order to beautiful and coordination, the calibre of the commonly used below 35 # below 60 ml, 100 ml, 150 ml usually use 35 #, 45 # caliber, more than 150 ml capacity is more than 45 #.

3. The process is divided into circular tube, oval tube, flat tube and ultra-flat tube. Flat tube, super flat tube more complex than other pipe technology, is also a new type of pipe in recent years, so the price is relatively high.

4, hose cover shape diversity, generally can be divided into flat head cover, round epicranium, high cover, lift the lid, super flat cover, double cover, the spherical cap, lip gloss cover, plastic cover can also be a variety of craft processing, bronzing, silver, non-ferrous, transparent, fuel injection, electroplating, etc., pointed mouth cover and lipstick cover are usually equipped with a plug in. Hose cover for injection products, hose for pull pipe, most hose manufacturers themselves do not produce hose cover.

After 5, some products need to filling and sealing, and sealing to is divided into: straight grain and sealing, twill and sealing, umbrella sealing, star sealing, sealing, sealing can ask in sealing in code to print out the required date.

6, hose can do color tube, transparent tube, color or transparent frosted, bead light pipe, and a dumb light with the light and elegant matte seemingly but easy dirty, colored tube and pipe shaft large difference of printing, but judging from the tail slit, slit for white tube for large area printing, use the ink demand is high, otherwise easy peeling and cracking after folding and white mark.

7, hose production cycle is 15 days - 20 days commonly cycle (starting from the confirmation here) order item for 5000-10000, the size of the factory in 10000, for minimum quantity, usually if a few small manufacturer variety, item 3000 minimum quantity to also can, there are few customers to open mold, mostly male die (a few characteristics of the lid is the private mold) contract order quantity and actual quantity supplied, the industry of the deviation of plus or minus 10%.

8, hose quality and there are many differences between manufacturers, there are different price, plate-making fee usually in color 200 yuan - 300 yuan, the price of play can be multi-color printing and screen printing, individual manufacturer with thermal transfer equipment and technologies. Scald gold, iron silver is calculated with area unit price, silk-printing effect is better, cost is more expensive and manufacturer is less, should choose different manufacturer according to different level demand.

Distributor/pump head

1. The dispenser can be divided into two types: binding type and screw type. In terms of functions, it can also be divided into spray, foundation cream, emulsion pump, air mist valve and vacuum bottle

2, and the size of the pump head could be set to match the bottle diameter, the spray of the specifications of the 24 mm - 12.5 mm, water yield of 0.1 ml/time - 0.2 ml/second, commonly used in perfumes, gel water with products such as packaging, the length of the same caliber to take over the can be determined according to the height of the bottle.

3. The size range of the emulsion pump ranges from 16ml to 38ml, and the water output is 0.28ml/ time -- 3.1ml/ time, which is generally used for cream and washing products.

4, special distributor such as foam pump head and hand button type nozzle, is a kind of filling and gas bubble pump type hand pump head, do not need to fill gas to generate foam, can produce high quality quantitatively with light pressure of foam. Usually equipped with special bottles. Hand-clasped sprinkler heads are usually used for products such as detergents.

5, distributor of more complex, generally including: dust cover, press the head, press pole, gaskets, piston, spring, valves, valve cap, pump body, straws, ball (ball, glass ball). Bottle cap, dust cover can be colored, electroplated, can cover the electrochemical aluminum ring. As a set of pump head involves more molds, and the order quantity is large, the initial order quantity is 10,000 to 20,000, the supply period is 15 days to 20 days after sample confirmation, white and general models are often in stock.

6, usually cylindrical vacuum flask, specification of 15 ml - 50 ml, 100 ml individual and overall capacity is small, by the principle of atmospheric pressure, can avoid cosmetics in use process cause pollution, vacuum flask with electrochemical aluminum, plastic plating and colored plastic, more expensive than other general container, ordinary order request is not high.

7. Dispenser customers seldom open their own molds, which requires more molds and higher costs.

5. Color printing

1. Color printing mainly includes color combination, color printing set box, instruction manual, single sheet, poster, picture album and color printing adhesive, etc.

2 and complex requirement and material selection, color box packaging, also known as folding cartons, generally with 350 g single copper paper, can choose the appropriate thickness according to the volume and weight is installed inside the cardboard, choose different grades of paper, can form a complete set of corrugated board as lining, take to the fixed, antivibration, or because the container is small, can increase the color box size to increase the appearance generous, with this design principle is try to be simple, is to ensure the strength and will save time for manual assembly.

3, color box, color printing after first framed workers can do modelling of different specifications, color printing paper framed layer for the single copper and aluminum plating paper, can choose different specifications of the grey board or MDF, manual is more, the cost is higher, with his hands are always holding bag, blister/sponge/paper, silk used together.

4. The manual can choose 60g -- 80g ordinary paper, 105g and 128g and 157g copperplate paper, and the sheet and poster or picture album generally use more than 105g copperplate paper.

5. Printing adhesive, you can choose copperplate paper and various materials, silver aluminum paper or transparent PVC and other materials.

6. In order to guarantee the design effect and compare the actual samples with the color printing documents, you can first make computer proofing for the output of film, and charge by color and size, usually 75 yuan /P

7, color printing process and appearance effect can be done with surface grinding or too light rubber, dumb rubber, laser film, hot stamping silver and blow convex effect, beer, sticky box forming or adhesive PVC film (also called windowing) and thermal, color green process, the uv effect, etc.

8. Heat-sensitive embossing technology, which has obvious three-dimensional effect without hitting convex after printing. Heat-sensitive embossing powder has fluorescence, matte and color effects, and color-green onion technology (more used in greeting CARDS).

9. Laser has two color systems of silver card and gold card, which can be made into rainbow and local hologram film covering card, with extremely high anti-counterfeiting effect.

10. The frosting process is suitable for aluminum film and foil paper plating. The process features strong metal sense, high color harmony, comfortable hand feel and metal etching effect.

11. Color printing fee standard and features:

A) design, electrical output, proofing and calculation according to P;

B) color printing start-up fee (800 yuan - 1200 yuan) minimum consumption, reasonable layout and increase the printing volume, can reduce the unit price.

C) determine the impact of related costs according to the number and difficulty of the later process, such as over polishing glue, riding nails, folding pages and line pressing

Glue, have corresponding charge standard and minimum consumption.

12. The production cycle generally requires 3 to 5 days for color printing. According to the process difficulty, the package box will increase the working day appropriately. If the package box is to be mounted, too much glue will be used, and the delivery period will also be affected by the weather.

13. Notes:

A) in order to avoid large deviation between the finished product and the designed color sample, the sample should be confirmed and used as the quality inspection standard when printing on the machine.

B) the folding method of the manual should be clearly unified, and the transport packaging of color printing should be explained, if the package box can be considered for secondary use.

C) the arm-in-arm bag can be designed to open on one side and open on both sides, saving costs in printing and film production.

D) printing quantity refers to the weight of paper rather than the quantity of finished products after printing. If the size of the specification is small, a large quantity is required before economic order quantity can be calculated

E) the design should meet the requirements of color printing standards. For example, the bronzing film should be made of Yin film, other Yang film, and the composition should be adapted to the printing characteristics.

14. If the production volume is too small to meet the minimum printing or economic order, the cost can be reduced by mounting the box directly through the color paper effect.

Vi. Aluminum platinum bag

1. Pure aluminum bags, aluminized bags, PV, PE, BOPP, PET, PEGT bags, etc.

2. There are three side sealing bags, middle sealing bags, bone sticking bags, upright bags, vacuum bags and rolls.

3, aluminum foil bag and shrinkable film material characteristics: good for keeping fresh, with good quality and prolong the shelf life of high barrier plastic packaging materials, has low cost, light weight, impact resistance, can be transparent, microwave heating, convenient and packaging design options, etc.

4. The pure aluminum bag has a metal texture, easy to wrinkle, can be color printed, and the aluminized bag can be printed with matte light and bright light. It is soft and suitable for the trial packaging of emulsion and paste. PET, aluminized PET, CPE are suitable for shampoo or liquid. BOPP/CPE is suitable for daily necessities such as washing powder.

5, pure aluminium bag is higher than plating bags of about 30% of the cost of the unit price, economic order quantity is large, large manufacturers to smaller manufacturers some taller, 4 cm by 10 cm bag, for example, big manufacturer general in 100000 for the minimum quantity, small manufacturer about 30000 minimum quantity, roll film, such as do not print to do 30 to 50 kg, about 38 yuan/kg, 100 kg minimum quantity, such as printing about 45 yuan/kg, film need special filling equipment, Take 6cm x 9cm as an example, about 1200 pieces /kg are packed in 10g (6cm x 8cm, 1500 pieces /kg in 8g,5cm x 7cm, and 1600 pieces /kg in 6g).

6. After the design is confirmed, MO or optical disc production and color sample (PinTon) shall be provided as the basis for plate production, and the manufacturer shall make samples and confirm them before arranging production.

7, plate-making fee: according to the requirements of different specifications and manufacturers of equipment and graphic design, plate making cost is different, generally between 850 yuan to 850 yuan/color, there are electric engraving and normal version, single text is usable line plate making.

8. The production cycle shall normally take 15-20 days for plate making, and there will be a deviation of plus or minus 10% in quantity during production.

9. The production bag is made of high temperature composite, which is relatively clean and does not need special disinfection when filling.

10. For example, the hand-held bags, gift bags and customers with high printing requirements, a better version will have a better effect.

11. Bagged filling and expenses. The packaging materials are single, the processing fee is 0.08 yuan/piece, the processing order quantity is 1000 bags, and the loss of the materials is 2%. Roll film material, processing fee 0.03 yuan/piece, processing order quantity is 10000 bales, material loss is about 0.8kg (for mixer and real irrigation quantity).

Vii. Silk-screen printing

1. Silk-screen printing is generally used as a graphic and text label processing procedure for packaging products, which has an important impact on product image, so it has high technical requirements.

2, glass screen printing: in the blank of transparent or frosted or spraying effect of screen printing on the bottle, should choose high temperature ink, color after the high temperature roasting, and will not fade and not easily scratching, color is relatively heavy, to select the manufacturer of high temperature furnace for screen printing, the printing is commonly more than 5000, 5000 by 500 yuan/style/color charge below, more than 5000 calculated at 0.1 yuan/color.

3, in the design to consider up to not more than two colors, the film to the Yin, text, pattern, line is not carefully or is too large, easy to cause broken lines or JiMo phenomenon, should be proofing confirmed before mass production, to avoid color differences.

4. If the frosted glass bottle has wrong printing, it can be re-printed after the polishing process, and the processing fee is 0.1-0.2 yuan per bottle.

5. The same color printing of circular bottle is calculated according to monochromatism, and the number of printing surface and color number of printing surface are calculated according to flat shape or oval shape.

6, plastic containers, ordinary ink and UV ink screen printing, UV printing ink is more widely used, word and figure have stereo feeling, more luster, not easy fade, can print multicolor effect, the print runs for more than 1000.

7, glass bottle and SuPing silk screen version of the fee, if the new specifications bottles and printing factory do not have the corresponding clamp the charge fee, but can be by doing a certain amount of screen printing to offset the cost, such as business, more than 20000 can avoid the fees each manufacturer has different conditions, the general screen printing screen printing fee is 50-100 yuan/a, jig cost 50 yuan/a. The fee for hot stamping is 200 yuan per piece.

8. Make samples before batch silk printing, confirm the effect of picture and text silk printing, and then produce. After confirmation, the production adjustment period is 4-5 days, depending on the difficulty and quantity of silk printing.

9. Usually, the silk printing factory has the processing technology of hot gold, silver, etc., and the silk printing methods include manual, mechanical screen printing, printing and adhesive printing.

10. When producing and using the silk printing bottle, attention should be paid to avoid excessive handling or collision, to avoid the effect of abrasive silk printing, and to choose a reasonable disinfection method during production.

11. The cost of silk screen printing is at least 0.06 yuan/color, but special attention should be paid to the fact that the silk screen printing is not good enough to achieve the expected design effect, and the whole batch of containers may be scrapped. Screen printing by spot percentage screen printing can achieve color rich.

Viii. Blister type

1. Plastic-absorbing packaging materials are often used for the packaging of bottle cushion CARDS and gift sets, as well as the selection of stable bottom cushions and promotion shelves.

2. Types of blister products, mainly used in cosmetics, include face mask, folding edge, bottom edge, turntable, folding in half, bottom cover and three-fold blister.

3. Materials for blister:

A. PVC transparent, semi-transparent, frosted effect or multicolor thickness

B, PS various color thickness 0.2mm - 0.8mm

C. APET (environmental protection material) can fold edges, and the thickness of non-ironing edges is 0.2mm -- 0.8mm

D. PETG (environmental protection material) can be used for flocking and high pressure circumferential wave thickness of 0.2mm -- 0.8mm

E. flocking film (PVC and PS film) with various color thickness of 0.2mm - 0.8mm

4. Production process and time of the blister mould:

Plaster mold manually, in addition to the thirty percent blister is need three days time, other category only need two days time, electrolytic copper and 4 days to 6 days time, meet special urgent goods available resin mold, but easy shrink, produce too many blister size and model will change.

5. Suction-plastic part and press time:

Normally, for the first order, it will take about five days from the date of confirmation of the sample to the last delivery, and three days for the second delivery.

6. As it involves the allocation of mold costs, the unit price of large quantities of finished products is generally required to reach the economic order quantity at a lower price.

7. Mold cost and requirements:

Copper mold is about 500 yuan/set -- 800 yuan/set, depending on different manufacturers and production quantity, such as a single small area of plastic absorption manufacturers can be made into one flush of 4-8 finished products. When open mold must provide physical model, in order to match the blister can deserve to go up beautiful transparent or white silk together, blister also can use different density of sponge or replace pearl cotton, sponge has a variety of color, white sponge appearance will long hair is yellow, and in material transportation and warehouse inventory accounts for a large space.

9. Coated semi-finished products

1. Main types of coating:

Face film, eye film, nose film, film, lip film, umbilical film, film, film, such as the nice chest film lamination products, according to the customer's demand with different material and shape processing, such as mask get eight word, crescent type, etc.

2. The film type is divided into full adhesive (also known as pure cotton), blended (generally 8:2 mixed) cotton paper, water piercing cloth, pentified paper, etc. The commonly used materials are full adhesive and blended materials.

3. The adhesive film is more adherent, not easy to deform, and absorbs more essence liquid. It can be preserved for 2-3 years after the finished product is made.

4. Blended film (full adhesive accounts for 80%, others, such as taenia fiber accounts for 20%) is also more adhesive, less absorption, and more widely applicable.

5. Hydropuncture fabric contains chemical fiber, which is easy to cause skin sensitivity of users, so it is not recommended to use, and other materials are seldom used.

6, the selection principle of materials, large area with 40 g to 80 g of whole viscose or blended, stick a small area of better with more than 60 g, such as eye, nose film, etc., specific standard guided by the product of the planning can be adjusted.

7. Generally, new molds can be opened for processing according to the requirements. The cost is about 100 yuan to 200 yuan/piece. The ordered materials will take about 15 days.

8. The film can be matched with the pearl-light diaphragm to maintain the shape and effect of the product.

9. The general order quantity is about 50,000 yuan for economic order, free of template fee.

X. cartons

1. As the outer packaging of products, cartons play a major role in warehousing and transportation. Such as novel design can be used as a means of image promotion.

2, the material chosen depending on the product packaging requirements to the carton material and parts structure, generally require plate, knife CARDS and the packing box and so on to strengthen protection ability, can according to customer requirements, high density print hard, price is higher, optional kraft paper or white paper liner.

3. Generally, the processing method requires the horse riding nail joint forming after beer cutting according to the specifications, which can be used for multi-color printing. The final draft of the design text and color sample can be submitted to the factory for printing.

4. The order quantity is generally more than 100 sets. If new molds need to be produced, the apportionment fee will be charged. The renewal can be carried out according to the original quotation.

5. The production cycle is generally 4-5 days, and the cartons occupy the warehouse space. It is suggested that the method of small batch order plus the agreed inventory should be carried out better.

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